Always and only use the correct part. If the correct part has changed, update this list!
Please replace all clevis pins with nuts and bolts.
When ordering rope, please consider price breaks available for large spools.
Halyards, Sheets & Control Lines
Main Halyard (drisse GV = 21.50m)
- 5/16" Red Solid Color Sta-Set New England Ropes - 70 ft of #243717
- Main Halyard Shackle, Wichard 81433 PS #116343 (old mains had thinner grommet and we were using Wichard #81432 - #116335)
- if cut, bill member $65
Genoa Halyard ( drisse génois = 18.50 m)
- 5/16” Blue Solid Color Sta-Set New England Ropes – 60 ft of #243709
- Genoa Halyard Shackle, Nicro Ronstan RF6110 - #120949
- if cut, bill members $60
Spinnaker Halyard (drisse spi = 19.50 m)
- ¼” Black Solid Color Sta-Set New England Ropes – 63 ft of # 352989
- Spinnaker Halyard Shackle, Nicro Ronstan RF6110 - #120949
- if cut, bill members $60
Genoa Sheets (Ecoute génois = 12.8 m en continu, noeud de cravate au centre)
Main Sheet (Ecoute GV = 18.50m)
Spinnaker Sheets ( Ecoute Spi = 17m x 2 )
Traveler Control Line (chariot GV)
Spinnaker Twing Line (Barbers haulers)
1/4” Green Color Coded Sta Set New England Ropes - 8 ft of #121582
Spinnaker Twing Line Block, Harken 125 - #114546
Spinnaker Pole Topping Lift (Hale haut/balancine de tangon = 13.5 m )
Spinnaker Pole Downhaul (hale bas tangon = 4.5m)
Cunningham Control Line
Mast, Boom & Stays
Shrouds & Stays
There are 2 types of turnbuckles found on shrouds at the club. These are:
- Series 200 Open Body - the new system - identified by the turnbuckle which is an open body with female threads.
- Navtec Series 500 - the old system - identified by the joining turnbuckle which is a threaded rod.
When ordering replacement shrouds, please update to the new system with the Series 200 Open Body. Do not order any more shrouds with the Navtec turnbuckles.
Forestays should be 28' 4" in length. Please double check because once we received an order which was 2 feet too short.
Spare Turnbuckle Parts for Series 200 Open Body
- Turnbuckle Open Body, Alex B10-Chrome - #166613
- Turnbuckle end, Alex TBT 1010 LH - #166660
Spare Parts for Navtec Series 500 old style
Turnbuckle Center Screw 5/16", standard length (port supply does not have extra long in this size), Navtec D320-S10 - #166498
Turnbuckle Eye Ends 5/16", Navtec D531-1010 - #510860
Backstay Legs, ordered from Port Supply customer rigging
5/32 wire PS #156104
aircraft fork #113391
toggle jaw/swage - 285298
total length varies from pin to pin, 103" to 87” (some red boats may need 85" legs)
Cotter pins, 3/32” 1”, McMaster Carr, cheaper and comes quicker, #98401a444
Rigging tape self bonding, Port Supply #318600
chafe tape to go over top rigging tape MDR-350, jamestown supply, http://www.jamestowndistributors.com/userportal/show_product.do?pid=4117
Eye Jaw Toggle for bottom of forestay - #453274
Bolts for shrouds are 5/16x24, 1 (McMaster Carr #92240a305), 7/8" (McMaster 92240a304) or 3/4" (McMaster 92240a303), double check, may need 1" bolts for certain parts like foestay extenders, locknuts are 90715a140
mast boot tape to seal up mast hole - Jamestown SEA-27P3W108 PRESERVATION TAPE 3" X 108' WHITE
Spinnaker pole mast ring, Hall Spars #SPA-D85783
Halyard Cleat Assembly
Mast Head Fly
Windex 10 - #277983
Spare vane - #351668
When installing masthead fly, apply silicone adhesive (Dow 732, McMaster Carr #7587a35) to all joints to prevent coming loose from vibration. Otherwise, masthead fly will fall off after a few months.
Boomvang turning block at mast with cleat, Harken 042, PS # 114132
Boomvang turning block at boom, Harken 028, PS# 114066
Shackle between boomvang and mast, Wichard #1203 - #179697
line is ordered from port Supply custom rigging, 15 ft of 121970 (1/2 sat-set) with a Sta Set X Eye Splice in one end and the other end with Tail Seizing.
Boom Topping Lift
- 3/32" Wire - #119305 - 28 ft 10"
- 3/32 nicopress swage fitting: PS# 2684173
- 3/32 thimbles: PS# 2684074
- rope is 3/16" new England solid color black sta set, Port Supply #352971, length varies from 8" to 18", boom clip should attach to boom shackle at 55.5" above cockpit floor
- Boom topping lift clip - #116079
- Shackle on end of boom is Schaefer 93-21, PS #138396, for bolt, use 1/4-20 x 1 1/8"
- shock cord 5/16 (was 3/16 or 1/4), PS #126870
- 5/16" Hogrings for shock cord: PS# 2684504
myc standardized length is 113" tip to tip
replacement tube, Forespar 2” x 9’4” – #184085 (cut to 113" tip to tip including end fitting)
End fitting, Forespar 304050, ps#278960
now, all ropes should be kevlar, order from layline,
Parts Above Deck
Genoa sheet on track, old was Schaefer 505-82 - PS #165144 (these kept failing at car weld and were not able to be rebuilt), now change to Layline #LLBOS,
57 mm harken PS 200027
1" slide 545012
Halyard turning block at deck, Harken #023 – #196162
Spinnaker pole topping lift turning block at deck, Harken #168 – #196295
Mainsheet block on boom, Harken #053 – #252718
Mainsheet block on traveler, Harken #002 - #113845
Spinnaker Sheet Turning block at aft pulpit, Harken 001 – #113837
Spinnaker Sheet Turning block at port stanchion, Harken 044 & 009 – #113910 & #348524
Spinnaker Sheet Turning block at starboard stanchion, Harken 044 & 009 – #113910 & #348524
Mainsheet & Genoa Cleats, Harken 150 - #114652
Spinnaker Twing Cleat, Harken 238, consists of Harken cleat 150 with plate & bullseye + 15 degree wedge - #198804 & #244277 double check this item
Spinnaker pole topping lift cleat for red boats, Harken 240 – #244293
Stanchions Bases & Tubes
Stanchion bases and tubes have undergone many improvements and changes over the years.
For the bases, there is a new style (identified by 1 brace) and an old style (identified by 2 braces). Because of the deck angle, there is a separate base for both the fore and aft stanchion. With the new style, the forward stanchion base provides a 10 degree angle and the aft stanchion base provides a 15 degree angle (the old style was slightly different).
For stanchion tubes, many race J/24s are using 1 lifeline and a shorter height but we are using the standard system of 2 lifelines and the full stanchion height. Order stanchions from Waterline systems. I had to ask and make sure they had a "nun" shaped head and two holes for lifelines. They have to drill and install a wear collar so I was encouraged to order a batch (12 I think, perhaps 10). They they can set up a jig etc.
Stanchion Base (fore or aft) order from Waterline systems 401-682-1661
Stanchion backing plate
4 Cap Screws – 18-8 Stainless Steel Hex Head, ¼”-20, 1 ½”
4 Fender Washers – 18-8 Stainless Steel, ¼” ID, 1 ½” OD
Use White 3M 101 sealant
Order tubes with 2 lifeline holes, Schaefer #36-18, Port Supply #583973
order tube from waterline systems?
stanchion tubes need to be reinforced to prevent bending. Use 11" length of stainless 18-8 3/4" rod, McMaster Carr #89535K32
in newer stanchions, locking screw is stainless 18-8, 1/4-28 x 3/16 set screw from McMaster Carr 92311a555
in older stanchions, locking screw is stainless 18-8,
install set screws with locktite McMaster Carr 91458a14
Lower - 231" total length of 1/8” vinyl covered - #131862 with toggle jaw in one end and single gate eye in other end
Upper - 245" of 3/16” vinyl covered - #131870 with toggle jaw in one end and single gate eye in other end
Life Line Adjustment Chord, 1/8” Dacron - #179259
Traveler car Harken 172 - #
Windward Sheeting Traveler Car
End Stops for 155 high profile track Harken 264 - – #348458
Traveler bar - Layline
Harken bullet block #166, Port Supply #153734
Jib/Genoa Cars & Tracks
When installing any thru-deck fitting on jib car tracks, sufficient 3M 101 must be used. Failure to use enough caulking can lead to water getting into deck, one of the biggest problems which could affect a J/24.
Jib Track, Schaefer #4042 - #196576 - get new info from Ken
End Stop for Track (silver) Schaefer #74-35-G -#196709
Halyard Turning Block Padeye
When installing, extra care must be taken when drilling holes through the deck. These holes must be drilled perfectly straight. Failure to do so will mean that the backing plate will not work. Before installing padeyes, double check the length of the cap screws. These screws should be the minimum length to allow the installation of the nut on the bottom side but not stick out beyond the nut once tightened.
Deck padeye plate, Schaeffer #78-01 - #129411
Deck padeye backing plate, Schaefer #97-51 - #129684
2 Cap Screws – 18-8 Stainless Steel Hex Head, ¼”-20, 1 ¼”
2 Washers – 18-8 Stainless Steel, ¼” ID
2 Locknuts – 18-8 Stainless Steel, ¼”-20
Use White 3M 101 sealant
for cabin top where jib sheet meets, 3/4" x 6’ - Hamilton Marine #hmm-hos610
for bow, Hamilton marine, white is #DWP-460-RW, black is DWP-460-RB, 1.59 per foot
The spacing and angle of the rudder gudgeons is unique to every boat. When removing more than one rudder at the same time, it is essential the rudders are numbered and that the same rudder is reinstalled on the same boat. If the rudder is not put back on the correct boat, the gudgeons will not line up perfectly and there will be friction, making the boat more difficult to steer. Racing sailors require the rudder to be totally free moving without any friction in order to be able to feel the helm of the boat. If a rudder has friction, the transom gudgeons should first be checked for possibly being bent. If they are straight, the gudgeons should be completely removed from the rudder and connected to the boat with the pintels. Then fill the old rudder gudgeon holes with epoxy. Sand & paint. The hang rudder in gudgeons on stern, drill new holes and install.
Gudgeons on Rudder
There are 2 gudgeons on the rudder, upper and lower. The upper is shorter than the lower.
Note: The lower gudgeons break on the boats occasionally. There is no way to predict when a gudgeon will break except by inspection. Occasionally, but not always, it is possible to identify a tiny crack in the gudgeon before it breaks. This can only be done while the boat is out of water so every spring before launching, all lower gudgeons should be carefully inspected.
Gudgeons on Transom
Gudgeon assembly for transom of boat (4 total, 2 for upper pintel and two for lower pintel)
Heavy Duty Transom Gudgeon (Schaeffer #81-46)- Port Supply #252221
1/4 x 20, 2 1/4" bolts
1/4 x 7/8 in diameter washers
1/4 x 20 lock nuts
Install bolts with white 3M 101 sealant
Notes: The gudgeons on the transom occasionally bend when a gudgeon on the rudder brakes (usually the lower gudgeon) and the rudder is still used even though attached by only one pintel. This sometimes caused the upper gudgeons on the transom to be bent out of alignment. You will notice resistance when inserting the pintel or when steering the boat. If a transom gudgeon is bent, it must be replaced to ensure smooth operation of the rudder.
Tiller J/24 – Port Supply #274241
Hiking stick, Ronstan #RF3129 fixed length 33 inch - Port Supply #1133131
Hiking stick hold down clip 1 1/8" - McMaster Carr #1171a73
Hiking Stick Universal Joints, Ronstan #RF3133, Port Supply #545335
Tillers must be cut to correct size (40").
Hiking stick should be set back from tip by 4 1/2".
Also apply 3 new coats of varnish to protect new wood.
bungee cord to hold tiller in place, use 1/4" ps 126847
bungee cord hog rings 1/4" PS 2684488
Spinnaker Pole Downhaul Deck Padeye
Dock Lines & Fenders
Bow line, pre-spliced white 3 strand nylon dock line, ½” x 15’- #367351
Bow chock for J/24 – 5”, rub stake 110215 – check again, may not be best fitting, Port Supply #188532
Stern line, New England double braided dock line blue, ½” x 25’- #5528625
Spring line – 3/8” red, 7 ft - #318636, (7ft in Manhattan, jc and hoboken are 12 ft but maybe special eye needs to be installed)
Spring Line Clip - Wichard 2481 - #116087, very expensive but will not break
Dock Buoy - 15" orange, Port Supply #161703 - old info Scanmarin Buoys from Hamilton Marine, 16" diameter, 50" circumference, PLM-NB50 orange, call Hamilton at 800-639-2715
Cunningham hook – #163816
Top pulley, Harken 083, Port Supply #114298
15 ft of white New England sta-set 3/16", Port Supply #121996
Primary winch for genoa, Lewmar 16A - #174714
Secondary winch for spinnaker, Lewmar 8A - #174698
Winch Handle, Lewmar 8" handle 29141010 PS#213124 (old info was Holt Allen HA1221/L 8” handle - #229230)
Winch Handle Holder, Ronstan Soft PVC RF6017 - #147934
Bill members $35.00 for lost winch handle
Lewmar Pawls, pack of 4, Port Supply #6356091
Lewmar Pawl Springds, pack of 10, Port Supply #6356109
Lewmar Circlips pack of 5, Port Suuply #6356117
Lewmar winch grease PS #248724
Foredeck hatch, Bomar G6995-1111 - #117905
Main companionway hatch slides order from Waterline Systems, $25 per boat
Screws for main companionway hatch slides #8 by 1"
Bomar hatch dogs: $29, Left: GP911-01, Right: GP911-02, To determine side of dog, open hatch, stand on deck with hinge away from you. Dog on your right side is right dog., Order through Pompanette: (603)826-5794
Horseshoe Life Ring
Genoa hanks #1, 2” in length #115238
bow - perko 0963 dpochr, port supply #257139
bow replacement bulbs, PS #297376
stern - aqua signal series 25 25500-7. (PS #174375)
stern replacement bulbs, PS #175203
interior lights replacement with ps#298168
waterproof ring terminals for battery connection - 16-14 guage, 5/16" hole diameter, PS#362510 (25 pack)
10 amp fuses for electrical panel, PS#124115 (5 pack)
Parts Below Decks
The coolers should be cleaned and inspected on a weekly basis. When noticed, any broken parts should be replaced immediately. Clean and properly operating coolers are a significant quality of life issue for sailors.
Handle/Bracket - Port Supply #329600
Hinges - Port Supply #332398
Lid Strap - Port Supply #463101 (for inside of cooler, prevents lid from opening too far)
Drain Plus - Port Supply #526923
Latch - Port Supply #332422
Hinges - brass offset Port Supply #545608 (sold in pairs)
Ball & Socket Catch - Port Supply #177055
Pull handle, 3 5/8" length - Port Supply #342669
Anchor & Line
Anchor, Tie Down Engineering, Hooker 3 lb 95030, Port Supply #390841
Anchor rope & chain package, 100ft 3/8" rope, 10 ft 1/4" galvanized chain & shackles, port supply #377598
Sound Producing Device
Over many years, the club has tried to provide a variety of horns on the boats. However, all types of horns have proven a consistent maintenance issue, either disappearing or breaking. We are required to provide a sound producing device on the boat and this should be used when exiting the marina. Beginning in 2005, we are changing over our system to install a storm whistle which will be permanently mounted to the aft pulpit. This whistle will produce a loud sound sufficient for warning traffic when departing North Cove and for signaling out on the water. Skippers are also encouraged to bring their own personal horns (just like they bring their own VHFs) when sailing if they wish a more traditional sound producing device.
Beckson Thirsty Mate 118PF - #2845360
Bucket, 2 1/2 gallon capacity, McMaster Carr #4485T11 in red
Greyhound spark plug br9hs-10
Racor filter for greyhound, 53227, PS #507525
Spare springs for clips - stainless, 5/32, mcmaster carr #1986k1, then cut to length
clips for greyhound fenders, 3 3/4" length, swivle, nickle coated, port supply #246357
buoys for greyhound are PLM-NB60 black from hamilton marine, order online
Garelick Mfg, 651-459-9795, outboard brackets & springs, 644 second st, st paul pk, mn 55071, annette,
gas can replacement cap with gauge Tempo #280170, PS#184564
yamaha parts (at email@example.com unless otherwise noted)
yamaha spark plugs, NGK B7HS-10, port supply #282558
yamaha engine paint tempo 020469 yamaha marine metalic silver - PS #100430
Bolts for Yamaha lock down 5/16" - 18 x 6", Hex Head Cap Screw 18-8 Stainless Steel, McMaster Carr part # 92198A708
steering handle, new number, 6m8-g2111-11-4d
new bolt for steering handle, 97095-06020-00
new washer plate for new bolt - 90202-36M55-00
Mercury parts (at boats.net unless otherwise noted)
fuel connector assembly, connector 15781A5, screw 4000333, washer 16826
Inflatable Life Vest Rearming Kit 25g 3/8" automatic PS#6997308, just bobbins #251829
Flares - Red signal locator flares 4 pack - PS #8665770, go to West Marine in Manhattan and pick up in person because they are explosive and cannot be shipped by regular freight
Fire Extinguisher - Kidde Mariner 10 PS# 126219
Eldridge Tide Book Port Supply 6821649
Scout 150 yamaha spark plugs PS# 282707 (ngk BR8HS-10)
Locktie - McMaster Carr 91458a112
White duct tape 2" McMaster Carr nuclear grade - 7612a93, $17.59 each 2008
Silicone, dow 732 white, McMaster Carr - 7587a35, $3.52 each
Key-alike brass locks - McMaster Carr, 1557A26
Marine Toilet Paper - Port Supply #11012663.
25W replacement bulbs for aqua signal, greyhound and willie wall, 4810834
teak & holly plywood for cabin sole - Atlantic Plywood, Bob, 877-672-3070, Rutherford, NJ, ½”, Fax: 201-933-6149
Cushions for J/24s – Kinder Industries, 401-253-7076, Philip, $250.00
Layline 800-542-5463 www.layline.com
Hall Rigging - 800-283-1964
Oyster Bay Boat Shop - 516-674-8008
Charleston Spars 704-597-1502, Jim, handles J/24
US Watercraft, Waterline Systems - Skip or Mike 401-683-1661 firstname.lastname@example.org, rope lockers $300.00
10x24, use drill No. 25 or 5/32"
10x32, use drill No. 21 or 5/32"
1/4x20, use drill No. 7 or 13/64"
As you turn the tap, it cuts into the metal and starts to lead into the hole. The metal chips flow into the flute spaces and will cause the tap to turn hard unless the chips are broken. The chips are broken and the pressure on the tap is released by reversing the tap direction every 1/4 or 1/2 turn.
for boats, 6" high Helvetica letters, regular, not bold, email@example.com, 908-362-6100, Ed Smith at Sign Language, Ed or Dave
J/24 trailers, reverse lockout solenoid is available from PS# 300510. (manufacturer is Tie Down).
If a sail is ripped, please have it repaired right away. Please fold it up as small as possible and walk it to the shipping store right away. Call North Sails to let them know it is coming and ask how long they think it will take for repair and return.
To get North Sail genoas repaired, ship to North Sails NJ by UPS. Put a note on sail of what needs to be done. Then walk sail up to UPS Store, which is 118A Fulton St (at Nassau St) 212-406-9010, 8 to 6 p.m. They will be able to provide you with a box (UPS dimensions 20 x 16 x 8) and the cost to ship is about $20. Have sail shipped to:
North Sails NJ
2422 Route 34 North
Manasquan, NJ 08736
To get the Doyle mainsails & 100% jibs repaired, ship to Doyle in Long Island:
Attn: Mark Washeim
1345 New York Ave.
Huntington Station, NY 11746
T (631) 673-5055
Admirals Launch Specifications
Running light bulbs, Aqua Signal fixtures, 24 volt, 25 watt, Port Supply #2412286
Rubrail kit, install with 5200, 32 feet needed, APS #LP91193, $2.52
Shrink Tube for connecting traveler blocks, APS #CMF261, $1.75 - 8 pieces
Mainsheet = 46 feet, diameter 7 mm
Mainsheet ratchet - Harken 57mm Carbo, APS #H2135 ($51.98)
Mainsheet ratchet pvc stand APS #R1815 ($14)
traveler line = 11 ft, diameter 5/32"
outhaul = 10' - 1/8" amsteel
cunningham = 3' - 1/8' amsteel
hiking strap, APS 4.5" padded, APS MSTL502A, color blue $27.93 - 8 pieces
cam cleat for traveler, cunningham & outhaul, upgrade to black hard anodizing cleat, APS C211Mk1An $13.01 - 16 pieces
clew tie down fitting, APS LP83055 $49.50
Laser OP blade bag, APS #EX2050 ($119)
Centerboard APS #LP85030 ($382)
Rudder APS #LP85153 ($292)
Tiller & extension APS #LP85232 ($155)